Chip tray transfer: A robotic arm typically uses four to eight nozzles to pick up chips, transfers them to the testing station, and sorts them after being tested by a testing head.
Case Details
Translational Sorting MachineChip tray transfer: A robotic arm typically uses four to eight nozzles to pick up chips, transfers them to the testing station, and sorts them after being tested by a testing head.
Industry ChallengesSpeed increases encounter bottlenecks, making it difficult to improve UPH (Usage Per Hour).
High-speed movement equipment vibration.
Testing Station Safety and Efficiency Improvement
One testing station has two feeding mechanisms, alternating testing; the feeding mechanisms must ensure safety.
Solution FeaturesStrong Compatibility: Compatible with different manufacturers.
Convenient Debugging: Convenient debugging; batch download of EtherCAT networking communication parameters.
Problem Traceability: Anomaly traceability - black box function.
Collision Function: Test head anti-collision function.
Value RealizedMinimum Cycle: 125us communication cycle, faster data exchange.
Supports a flexible control card with EtherCAT expansion functions, making peripheral expansion more flexible and complete.
Features hard and soft limit protection functions, ensuring safe and stable equipment operation.
ZP MOTORS has developed dedicated test head anti-collision firmware to ensure safe high-speed operation of the equipment and improve its UPH.
The main controller supports physical node functionality, eliminating the need for program modifications when the number of I/O operations on the test machine changes, thus reducing the development difficulty of the host computer.
The one-to-four stepper motor reduces manual assembly, material costs, and saves space in the electrical control box.
