A camera assembly machine is a device that sequentially assembles lenses, spacers, Mylar films, etc., into a fixed lens barrel, and finally performs cover plate sealing and curing.
Case Details
Camera Assembly MachineA camera assembly machine is a device that sequentially assembles lenses, spacers, Mylar films, etc., into a fixed lens barrel, and finally performs cover plate sealing and curing.
Challenges Facing the IndustryLarge Production Capacity Gaps Compared to Imported Equipment
Traditional PLCs are limited by hardware design; CPU and memory cannot be upgraded, and performance has reached a bottleneck. The T-shaped diagram program scan execution cycle is 4ms, resulting in low efficiency in process action coordination.
Severe Equipment Interference Leads to Decreased Yield
Occasionally, interference occurs during equipment operation, leading to inaccurate positioning and assembly failure.
Complex Equipment Debugging and Time-Consuming Assembly
1. Debugging various industrial control products increases the learning cost for operators. 2. Servo debugging requires high-voltage power supply, increasing the time required to download equipment parameters.
High Vibration Limits Accuracy Improvement
The T-shaped speed curve accelerates faster, increasing assembly efficiency, but excessive acceleration leads to equipment vibration that affects assembly accuracy.
Solution FeaturesXPC High-Performance Solution Improves Equipment Efficiency by 66%
The PC-Based solution fully utilizes the high-speed CPU and large memory of the industrial PC, combined with high-speed command interaction from the control card, resulting in a 66% increase in equipment efficiency.
Complete Bus Solution Eliminates Interference
Data packet interaction eliminates interference, improving assembly yield.
ZP MOTROS's Complete Solution Facilitates Debugging
1. ZP's debugging software integrates debugging tools for a complete set of motion control products, simplifying debugging steps and improving equipment debugging and assembly efficiency.
2. AC servo USB power supply for parameter download reduces wire bonding and assembly waiting time, allowing assembly and debugging to proceed simultaneously.
S-Curve Improves Efficiency and Reduces Vibration
Advanced S-curve speed curve planning smoothly increases acceleration, reducing equipment vibration and making assembly more stable.
Value RealizedUPH Increase by 66% (from the conventional 1200 to 2000)
100% Increase in MTBF (interference-induced downtime reduced from 5 times/day to 0)
33% Increase in Assembly and Debugging Efficiency (Zhongping's complete solution reduces the learning and debugging time for different products and debugging methods)
