The shearing machine uses a special shearing blade to cut the lens gate and arranges the lenses sequentially on corresponding packaging trays according to the mold cavity.
Case Details
Camera Shearing MachineThe shearing machine uses a special shearing blade to cut the lens gate and arranges the lenses sequentially on corresponding packaging trays according to the mold cavity.
Challenges Facing the IndustryDifficulty in Improving Shearing Yield: The shearing uses a position mode, and abnormal incoming materials lead to reduced product yield and increased blade damage rate.
Difficulty in Improving UPH: PLC-based fixed-point photography requires the servo to pause and wait for the photo to complete before accelerating back to running speed, resulting in low efficiency.
Complex Direct Drive Debugging, Difficult to Learn
Parameters and models are extremely cumbersome, and debugging steps cannot be simplified.
Solution Features:Torque Control Mode Improves Shearing Yield:
Position mode is used during positioning, and torque mode is switched instantly during the shearing action, improving shearing yield and increasing shear blade life by 10%.
Flying Camera Solution Reduces Photo Waiting Time:
ZP PLC paired with a direct-drive L7EC-L frequency divider output enables camera flying camera shooting, improving equipment efficiency by 20%.
Direct-Drive Guided Motor Parameter Configuration Simplifies Debugging Steps:
Eliminates the cumbersome motor adaptation process, improving operational efficiency. Features such as inertia identification, mechanical analysis, and one-click self-tuning simplify the debugging process, resolving quality instability issues caused by customers assembling linear motors themselves, and improving overall installation efficiency by 40%.
Value Realized:Installation and debugging efficiency improved by 40%
Shearing yield improved by 0.2%
UPH improved by 18%
Cost reduced by 20%
