Three-phase High-voltage Stepper Motor Drive

Name: Three-phase High-voltage Stepper Motor Drive
Brand: ZP MOTORS
SKU: ZPD3522M
Availability: InStock
Rating: 5 (1 reviews)

No.ZPD3522M

Product Introduction:
This three-phase high-voltage stepper motor driver uses the advanced TI digital processing chip TMS320F28027 as the processing unit, and two closed-loop current sensors to achieve full closed-loop control of the motor current. The unique motor control algorithm ensures smooth motor operation, low vibration, and high precision. The driver can drive a series of high-voltage stepper motors, including 57 and 86 series motors. It is widely used in dispensing machines, non-standard automation equipment, and other devices requiring high speed.

ZPD3522M is a DSP-based three-phase stepper motor driver. It represents a new generation of digital stepper motor drivers that integrate an advanced DSP control chip with a three-phase inverter drive module. With a driving voltage of AC110~220V, it is compatible with various models of three-phase hybrid stepper motors having a current below 5.0A and an outer diameter of 57~110mm. The driver utilizes internal circuitry based on principles similar to servo control, ensuring smooth motor operation with virtually no vibration or noise. At high speeds, the motor's torque is significantly higher than that of two-phase and five-phase hybrid stepper motors. The positioning accuracy can reach up to 60,000 pulses per revolution. This product is widely used in high-resolution large and medium-sized CNC equipment such as engraving machines, medium-sized CNC machine tools, computerized embroidery machines, and packaging machinery.

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Description

Product Features:

● Adopts advanced DSP control system, offering high cost-effectiveness.
● Uses a 4-bit switch to set 16 groups of equal-angle constant torque subdivisions, with a higher resolution of 60000 pulses/revolution.
● Higher response frequency up to 200Kpps.
● When the output step pulse stops for more than 100ms, the coil current automatically reduces to half of the set current.
● Uses opto-isolator devices for signal input/output coupling.
● Drive current is adjustable from 1.2A/phase to 5.0A/phase in 16 steps.
● Single power supply input, voltage range: AC110-220V.
● I/O signals: All input signals are optically isolated, and the signal level is compatible with 5-24V levels.

中文	英文
★电气参数	★Electrical Parameters
工作电压	Operating Voltage
AC90~240V	AC90~240V
信号电压	Signal Voltage
4.2~28V	4.2~28V
信号频率	Signal Frequency
≤150KHz	≤150KHz
信号接口	Signal Interface
控制方式	Control Method
共阴、共阳、差分	Common Cathode, Common Anode, Differential
触发方式	Trigger Method
上升沿触发，下降沿可改	Rising Edge Trigger, Falling Edge Adjustable
工作模式	Operating Mode
单、双脉冲，速度10模式（需设定）	Single/Dual Pulse, Speed 10 Mode (Requires Setting)
SP01锁机电流可调，需调试工具	SP01 Locking Current Adjustable, Requires Debugging Tool
参数设定	Parameter Settings
SP05脉冲平滑可调，需调试工具	SP05 Pulse Smoothing Adjustable, Requires Debugging Tool
SP17电机电感量可调，需调试工具	SP17 Motor Inductance Adjustable, Requires Debugging Tool
适配电机	Compatible Motors
86系列、110系列、130系列、150系列电机	86 Series, 110 Series, for motors under 16NM
其他设定	Other Settings
电机释放功能有效	Motor Release Function Enabled
脉冲停止相位记忆功能有效	Pulse Stop Phase Memory Function Enabled
欠压、过压报警	Undervoltage/Overvoltage Alarm
故障保护	Fault Protection
过流报警	Overcurrent Alarm
过热报警	Overheat Alarm

Precautions

The input voltage is 220V. If the voltage exceeds 260V or is unstable, please use an isolation transformer or voltage regulator.
The input pulse signal is active on the falling edge. If a rising edge active signal is required, please inform us in advance, and our company can make the corresponding modification.
When the temperature exceeds 75 degrees Celsius, the driver will stop working and the fault indicator (ALM) will light up. The driver requires a power cycle to resume operation only after the temperature drops to 50 degrees Celsius. If overheating protection is triggered, please install a heatsink.
If the overcurrent (load short circuit) fault indicator (ALM) lights up, please check the motor wiring and other potential short circuits. After resolving the issue, a power cycle is required to restore operation.

If the no-motor fault indicator (ALM) lights up, please check the motor wiring. After resolving the issue, a power cycle is required to restore operation.

Self test

D6	Self-test switch
OFF	External pulse
ON	Operation at 30 rpm

Mode Setting

D5	Pulse Mode
ON	Dual pulse: PU is the forward pulse stepping signal, DR is the reverse stepping pulse signal
OFF	Single pulse: PU is the stepping pulse signal, DR is the direction control signal

Current Setting

Microstepping Setting