Injection molding robots, as the name suggests, are robotic arms that assist injection molding machines in performing injection molding and handling of products. They are machines specifically designed for automating injection molding production, replacing manual labor in tasks such as automatic gate trimming, in-mold inserting, in-mold labeling, out-of-mold assembly, shaping, sorting, stacking, product packaging, and mold optimization. They generally consist of an execution system, a drive syst
Case Details
Injection Molding RobotsInjection molding robots, as the name suggests, are robotic arms that assist injection molding machines in performing injection molding and handling of products. They are machines specifically designed for automating injection molding production, replacing manual labor in tasks such as automatic gate trimming, in-mold inserting, in-mold labeling, out-of-mold assembly, shaping, sorting, stacking, product packaging, and mold optimization. They generally consist of an execution system, a drive system, and a control system. The execution and drive systems are primarily designed to perform the robot's normal functions, using pneumatics or electric motors to drive the mechanical components and achieve the picking function.
Industry ChallengesHigh Cost Pressure
Increasingly stringent requirements for equipment cost control mean that in most applications, customers want equipment with superior performance to meet high-quality product manufacturing needs, while also seeking feasible cost reduction solutions to enhance their competitiveness in a fiercely competitive market.
Low Maximum Speed and Weak Overload Capacity of Servo Motors
Traditional solutions and niche brand servo motors have low maximum speeds and weak overload capacity, failing to meet the high-speed, high-overload requirements of high-speed robotic arms.
Frequent Quality Issues and Delayed After-Sales Response
Niche brands, due to a lack of large-scale production, suffer from inconsistent product quality, poor stability, and high failure rates. Long-term service is difficult to guarantee, with warranties typically less than 24 months and service networks not covering the entire country.
Solution FeaturesHigh Speed and Strong Overload Capacity
Servo motors can reach a maximum speed of 6000 rpm and have a maximum overload capacity of 3 times, meeting the high speed requirements of robotic arms. High-Speed Robot Usage Requirements
High Protection: The motor uses a direct-plug connector, ensuring stable and reliable wiring that is not easily loosened. It boasts a high protection level, adaptable to the high temperature, high dust, and high vibration environments of injection molding sites, ensuring stability and reliability.
Multiple Control Methods: Supports EtherCAT bus, CANopen bus, and pulse control. It can provide the required servo control method according to different application needs. EtherCAT bus communication efficiency is high, meeting the requirements of high-speed application scenarios.
Ease of Use: Parameters can be modified via the servo panel, adapting to mainstream robotic arm control systems. Only a few parameter modifications are required, making it simple and easy to use.
Value Boost:Cost Savings: Reduces electrical costs by over 10%.
Efficiency Improvement: Simple and easy to use, adaptable to mainstream robotic arm systems, reducing debugging time by over 50%.
Reduced After-Sales Service: The product has been market-proven, stable, and reliable, reducing after-sales service and costs by over 30%.
