Gantry robots are common automation devices, particularly suitable for automated loading and unloading operations on CNC machine tools. They typically consist of a gantry structure, X-axis, Y-axis, and Z-axis assemblies, tooling fixtures, and a control cabinet. The design of gantry robots allows for precise linear movement within a large workspace, making them suitable for processing various workpieces with short cycle times and high production volumes.
Case Details
Gantry RobotsGantry robots are common automation devices, particularly suitable for automated loading and unloading operations on CNC machine tools. They typically consist of a gantry structure, X-axis, Y-axis, and Z-axis assemblies, tooling fixtures, and a control cabinet. The design of gantry robots allows for precise linear movement within a large workspace, making them suitable for processing various workpieces with short cycle times and high production volumes.
Industry ChallengesHigh Cost Pressure
Increasingly stringent requirements for equipment cost control mean that in most applications, customers want equipment with superior performance to meet high-quality product manufacturing needs, while also seeking feasible cost reduction solutions to enhance their competitiveness in a fiercely competitive market.
Low Maximum Servo Speed and Weak Overload Capacity
Traditional solutions and niche brand servo motors have low maximum speeds and weak overload capacity, failing to meet the high-speed, high-overload requirements of high-speed robotic arms.
Frequent Quality Issues and Delayed After-Sales Response
Niche brands, due to a lack of large-scale production, suffer from inconsistent product quality, poor stability, high failure rates, and difficulty in ensuring long-term service. Warranties are typically less than 24 months, and service networks cannot cover the entire country.
Solution FeaturesHigh Speed and Strong Overload Capacity
Servo motors can reach a maximum speed of 6000 rpm, with a maximum overload capacity of 3 times the rated speed. A 130-frame motor has a maximum speed of 4500 rpm. Meets the needs of high-speed robotic arm applications.
High Precision and High Protection: Supports 17-bit and 23-bit multi-turn absolute encoders. Motors use direct-plug connectors and oil-proof cables, ensuring stable and reliable wiring. High protection level allows it to adapt to high-temperature and high-oil-mist environments in machine tool processing.
Multiple Control Methods: Supports EtherCAT bus, CANopen bus, and pulse control. Provides the required servo control method according to different application needs. EtherCAT bus communication efficiency is high, meeting the requirements of high-speed applications.
Easy to Use: Parameters can be modified via the servo panel, adapting to mainstream robotic arm control systems. Only a few parameter changes are required, making it simple and easy to use.
Value Boost:Cost Savings: Reduces electrical costs by over 10%.
Efficiency Improvement: Easy to use, adaptable to mainstream robotic arm systems, reducing debugging time by over 50%.
Reduced After-Sales Service: Market-proven, stable and reliable product, reducing after-sales service and costs by over 30%.
