The single-item separation system enables automatic parcel positioning, separation, and intelligent queuing. Integrating mechanical, photoelectric, and vision technologies, the system disperses, parallelizes, and laterally concentrates parcels in batches that are staggered, overlapping, or stacked, ultimately converting them into a single-row output. Combined with large-scale automated sorting equipment, it can achieve fully automated transmission and sorting.
Case Details
Single-Item SeparationThe single-item separation system enables automatic parcel positioning, separation, and intelligent queuing. Integrating mechanical, photoelectric, and vision technologies, the system disperses, parallelizes, and laterally concentrates parcels in batches that are staggered, overlapping, or stacked, ultimately converting them into a single-row output. Combined with large-scale automated sorting equipment, it can achieve fully automated transmission and sorting.
Challenges Facing the IndustryDiverse Specifications and Increasing Separation Efficiency Requirements: Terminals demand increasingly higher separation efficiency, with some requiring up to 10,000 pieces/hour.
Cost Reduction, Large Cabinets, High Costs: Large control cabinets are costly, requiring numerous cables, including long power cords, network cables, motor encoders, and winding wiring.
Time-Consuming Debugging, Cumbersome Programming: Different projects have varying numbers of separation modules, and there may be differences in camera protocol programs.
Time-Consuming and Labor-Intensive Maintenance, Difficult Fault Diagnosis: Traditional testing and maintenance methods require connecting each servo to debugging software or opening the PLC program individually.
Solution FeaturesEasy Debugging: Utilizing EtherCAT communication, wiring is convenient, greatly improving assembly efficiency. Improved delivery efficiency: Servo-based, debug-free operation saves debugging time and optimizes timeliness.
Easy to use: Industry-specific function blocks developed for process characteristics, adaptable to different vision systems' speed parsing messages; customized axis control modules quickly meet control requirements.
Cost-saving: Dual-axis bus servo system with shared power and network cables reduces costs.
Easy to maintain: The control system addresses industry pain points through EtherCAT ring network redundancy, supporting automatic station number configuration and online non-stop fault handling, saving significant system maintenance time.
Value realizedDual-axis drivers save up to 56% of installation space.
Shared rectifier modules and discharge units achieve up to 30% energy savings.
Up to 30% savings in labor and cabling.
