Matrix balance wheel sorting primarily relies on commands issued by the front-end DWS management system. By controlling different angles of the conveyor rollers, it automatically sorts and divides passing goods according to region, courier company, customer channel, etc.
Case Details
Matrix Balance Wheel SortingMatrix balance wheel sorting primarily relies on commands issued by the front-end DWS management system. By controlling different angles of the conveyor rollers, it automatically sorts and divides passing goods according to region, courier company, customer channel, etc.
Challenges Facing the IndustryToo many wires, time-consuming and labor-intensive installation and after-sales service: Traditional balance wheels mainly use pulse and IO solutions, resulting in numerous wires. Installation and after-sales service often consume a significant amount of time.
High cost pressure, desire for continuous cost reduction: Typically, the photoelectric signals at the front end of the balance wheel need to be connected to the PLC. Multiple photoelectric sensors significantly increase the number of PLC IO points, thus increasing costs.
New installations require parameter import and debugging, wasting time: The varying skill levels of installation and debugging personnel lead to significant time wasted in servo parameter settings during production testing.
Solution FeaturesEasier debugging: Simple wiring, flexible topology, strong anti-interference capability, and automatic allocation of control nodes. The servo motor has its own input/output points, which can be used for photoelectric, origin, and roller start signals. Signals can be directly connected to the servo motor and controlled by a PLC via a bus, significantly reducing module and signal cable costs, making it suitable for long-line applications.
Rich Control Functions: The servo motor supports multiple control methods such as pulse, IO control (built-in PR function), RS485 bus, and EtherCAT bus, covering multiple application scenarios with a single product.
Low Maintenance Costs: The E-bus PLC supports remote communication modules, allowing real-time acquisition of servo voltage/current/speed/position/alarm status information, providing data support for preventative maintenance of intelligent logistics sorting systems, reducing on-site maintenance, and lowering overall maintenance costs.
Value RealizedBus-controlled drivers can improve efficiency by 20%.
Drivers replacing remote modules can reduce costs by 15%.
Preventative diagnostics are supported, reducing maintenance costs by 20%.
